How to Bias a Tube Amplifier
By Rob Robinette
This webpage is available for download as a pdf
WARNING: A tube amplifier chassis contains lethal high voltage--sometimes over 700 volts AC and 500 volts DC. If you have not been trained to work with high voltage then have an amp technician adjust the amp's bias. Never touch the grounded chassis with one hand while probing with the other because a lethal shock can run between your arms through your heart. Use just one hand when working on a powered amp.
Measure Bias With the Output Transformer Resistance Method
This is my recommended method of measuring plate current and bias for both fixed bias and cathode bias amps. The quiescent (idle or no signal) plate current can be calculated by measuring the output transformer's resistance and voltage drop between the output transformer's center tap and both power tube plates. This transformer resistance method is just as accurate if not more so than directly measuring the current using the "output transformer shunt method" (detailed in the next section) and it is much safer.
1. With a powered and warm amp measure the output transformer center tap voltage and both power tube plate voltages at pin 3.
2. Subtract the plate voltage from the center tap voltage to get the output transformer voltage drops for both tubes.
3. Turn off the amp and measure the resistance in ohms from the center tap to the power tube plates.
4. Divide the voltage drop by the resistance to get the bias current.
Measure and record the plate voltage, voltage drop between the center tap & both power tube plates and the resistance between the center tap & both plates. You only have to measure the resistance once for the life of the transformer.
1. The first step is with the amp off and unplugged, clip the multimeter ground probe to a good ground. I recommend using the power transformer center tap ground connection. Doing this will allow you to use only one hand to safely take high voltage measurements.
With the ground probe clipped turn on the amp (standby switch too) and let it warm up with the volume full down for a few minutes. When warm, measure and record the plate DC voltage on both of the power tubes' pin 3. Pin 3 is connected to the output transformer. This will be high voltage DC at 300 to 500 volts. Record the voltage to 3 decimal places. Do not allow the multimeter probe to make contact with the adjacent socket pins.
2. Next we measure the output transformer voltage at the center tap. The standby switch may be directly connected to the center tap so you can measure its voltage there at either standby switch terminal. Record the center tap voltage to three decimal places. You then subtract the plate voltage from the center tap voltage to get the voltage drop. This is the voltage drop through half the transformer. You can also measure the voltage drop directly by putting your meter probes on the plate pin 3 and center tap but this is much more dangerous.
Bias Points in the 5E3 Deluxe
On many amps the output transformer center tap can be accessed at either terminal of the Standby Switch or where the output transformer center tap lead is connected to the circuit board. Note the power tube plates (pin 3) and the power tube Cathode Resistor.
3. Turn the amp off, unplug it and ensure the filter capacitors are discharged then measure the output transformer resistance between the output transformer center tap and both tube plate pins 3. You want to do this with the output transformer still warm to get the most accurate reading. You only have to measure the transformer resistance once for the life of the transformer so write down the resistance and use it for all future bias setting sessions.
4. Next we divide the voltage drop by the ohm reading to get the plate current in amps.
Example: When I measured these values on my 5E3 Deluxe I got:
Tube V3: 1.347 volt drop and 72.0 ohms between the standby switch (center tap) and tube plate = 1.347 / 72.0 = .0187 amps or 18.7 milliamps
Tube V4: 1.325 volt drop and 80.7 ohms = 1.325 / 80.7 = .0164 amps or 16.4 milliamps
I used my Fluke 87 multimeter to compare this bias measurement method with directly measuring the bias current using the "transformer shunt method" (described below in next section) and got results within 1 milliamp.
With the plate voltage and milliamp values go to my Tube Bias Calculator. Select your tube type, enter the plate voltage and click a Calculate button.
Screen capture of the Tube Bias Calculator webpage.
For Class AB Fixed Bias amps (push-pull) 70% of max dissipation is your safe limit.
For Class A Fixed Bias amps (single ended) 90% of max dissipation is your safe limit.
For All Cathode Biased amps 100% of max dissipation is your safe limit.
Go down to the calculator's Tube Dissipation Using Plate Current section and plug in your plate current milliamp values and hit any Calculate button to see what % of max dissipation you are running. I usually set my push-pull amps around 70% unless a lower setting sounds better--yes play your amp after every bias change as you may find you prefer a cooler bias setting. Fender tended to bias their push-pull amps cool from the factory at around 50 to 60%.
In the 5F6A Bassman the output transformer center tap can be accessed at either terminal of the Standby Switch or where the output transformer center tap lead is connected to the circuit board. Note the power tube plates (pin 3). This Bassman amp has fixed bias so it does not have a power tube Cathode Resistor.
To Calculate the Bias Manually
Get the tube maximum Plate Dissipation in watts from the power tube datasheet (Google search: 6V6 datasheet)
The 6V6 is rated for 12 watts, JJ 6V6 is 14 watts, 6L6GC is 30 watts.
Plate Dissipation in watts = Plate Voltage * Plate Current
The Plate Current must be in amps, not milliamps so if you get 19.4 milliamps convert that to .0194 amps by dividing by 1000. For cathode biased amps use plate-to-cathode voltage, not plate voltage. To measure plate-to-cathode voltage place one meter probe on the plate pin 3 and the other probe on the cathode pin 8.
Plate Dissipation % = Plate Dissipation / Tube Maximum Plate Dissipation
Example: Your 6V6 is rated for 12 watts max, you measure 400 volts of plate voltage and 19.4 milliamps of plate current.
Plate Dissipation = 400v * .0194a = 7.76 watts of Plate Dissipation
Plate Dissipation % = 7.76w / 12w = .65 or 65%
Adjusting the Bias
If your amp has fixed bias with a bias pot make small changes when adjusting the bias pot and measure the plate voltage and plate current again. You have to measure the voltage each time because the voltage and current will change with a bias pot change. As you turn up the bias and flow more current through the power tube the demand on the power transformer and rectifier will cause the plate voltage to drop. Calculate the bias % after each bias pot adjustment and sample the amp's clean and overdrive tone.
If your amp has fixed bias without a bias pot (like the original 5F6A Bassman) you must either install a bias pot or replace bias resistors to adjust the bias.
If your amplifier is cathode biased you must replace the cathode resistor to change the bias level. A higher value cathode resistor will cool the bias, a lower value will warm the bias.
Setting a higher % of max dissipation will make the bias 'hotter.' The power tube grid voltage is always negative on fixed bias amps and a hotter bias will have the grid voltage closer to zero. A hot bias for a 5F6A Bassman would be around -44V DC. Setting a lower % of max dissipation will make the bias 'cooler' and the grid voltage will be a larger negative number like -50V.
For my Tung-Sol 5881 power tubes rated at 26 watts of max dissipation in my 5F6A I ended up with 448v on the plates and 40.0 milliamps of plate current which equals 69% of max dissipation with 70% (40.6ma) being the max safe dissipation for fixed bias Class AB amps. The grid voltage was -45.1V DC (yes, a negative voltage). When running a 5Y3 rectifier and 6V6GT power tubes the plate voltage was 367v with 18.7 milliamps of plate current for 6.9w of dissipation (max is 12w) for 57.2% of max.
Measure the Bias by Cathode Resistor Voltage Drop
If your amp is cathode biased or has 1 ohm bias setting cathode resistors then you can calculate bias current by measuring voltage drop across the cathode resistor. To do this set your multimeter for DC Volt measurement, clip the black probe to a chassis ground (so you can use just one hand to do the measurement) and put the red probe on the tube socket cathode pin 8. You can also put one probe on each leg of the cathode resistor. The voltage shown on the meter is the 'voltage drop' (disregard any minus sign).
Note the Cathode Resistor at center and the power tube plates and cathodes at bottom center.
Measure the Plate-to-Cathode Voltage by placing one meter probe on the plate pin 3 and the other probe on the cathode pin 8.
Once you have the voltage drop across the cathode resistor and Plate-to-Cathode Voltage recorded go to my Bias Calculator and enter your Tube Type and Plate-to-Cathode Voltage at the top of the page, then go down to the Tube Dissipation Using Cathode Resistor Voltage Drop section and enter the Number of Tubes that share a cathode resistor, the measured Voltage Drop across the cathode resistor and the Cathode Resistor's Ohm Value and click Calculate.
The Bias Calculator webpage assumes 5.5% of the current flowing through the cathode resistor is screen current so it is subtracted out to give you a more accurate plate current.
You can get a more accurate bias measurement if you measure the resistance of your cathode resistor. It may be marked as a 250 ohm resistor but actually measure 238. To measure the cathode resistor turn the amp off and measure the resistance from the tube cathode pin 8 to ground.
Measure Bias With the Output Transformer Shunt Method
Another method used to measure bias is the output transformer shunt method. This method has you directly measure the power tube plate current but it is much more dangerous than the previous method for reasons you'll see below. Another reason to avoid this method is typically milliamp measurement is less accurate than volts and ohms for most multimeters.
The first step is to measure and record the plate DC voltage on both of the power tubes' plate (pin 3). Pin 3 usually has a blue or brown wire coming from the output transformer. The voltage should usually be between 300v to 500v DC.
Then set your multimeter to measure DC milliamps. This usually involves moving the meter's red probe to another meter socket. Some meters require you to push a button to set DC or AC, make sure you're measuring DC current. If you have two multimeters use the best one to measure DC current and the other to measure DC voltage. Don't forget to switch the meter probes and settings as you go back and forth between measuring DC current and voltage.
WARNING: When measuring milliamps (current) as soon as either meter probe makes contact with a voltage that same voltage passes through the meter to the other probe--both meter probes will be hot with high voltage so you must control both probes carefully. You must wear safety glasses because if a meter probe accidentally contacts a grounded component an arc will occur and molten metal will spray out from the arc. This procedure is dangerous and if you are not trained for working with high voltage I recommend you take your amp to a professional tech.
Place one probe on either power tube's pin 3 (plate). The other meter probe now has high voltage DC on it so be careful as you place it on the output transformer center tap. In many amps the standby switch is connected directly to the output transformer's center tap so you can use either standby switch terminal as the output transformer center tap. Refer to your amp's schematic and layout diagrams to find a place to sample the output transformer's center tap. With your meter contacts on a plate pin and output transformer center tap read the plate current in milliamps. Carefully do the same for the other power tube's plate (pin 3). Be careful not to make contact with anything as you remove both meter probes from the amp chassis.
Bias Points in the 5F6A Bassman
With the plate voltage and milliamp values go to my Tube Bias Calculator. Select your tube type, enter the plate voltage and click a Calculate button. The 5F6A is a Class AB Fixed Bias amp so 70% of max dissipation is your safe limit. Go down to the Tube Dissipation Using Plate Current section and plug in your plate current milliamp values and hit any Calculate button to see what % of max dissipation you are running.
Setting the Output Tube Bias Using the Tone Lizard Oscilloscope Method
You need a signal generator, dummy load and oscilloscope to set the adjustable bias using the Tone Lizard's method.
The following was copied from the Tone Lizard's now defunct website:
Attach your dummy load to the amplifier output then attach the scope probes to both ends of the dummy load resistor. The Volume and tone controls were all set at '5', and the Volume control was reduced until the saw tooth waveform showed no 'clipping' (wave tip flattening). The bias was set as 'high' as it would go, -55.6v DC. The waveform displayed a cross-over notch. The measured idle plate current was 19mA. Right from 'the start' this number falls 'between 10mA and 40mA' so according to many Internet 'gurus', nothing further need be done.
I forge ahead, and adjust the vertical gain, along with the amplifier controls, until I get a waveform that fills the CRT, and shows even less of a cross-over notch. I get the waveform seen below on the left.
I adjusted the bias voltage to -49.7VDC. The resulting waveform (above right) looks surprisingly 'decent', so I take some measurements. The idle plate current has now increased to 34.8mA. The measured Plate voltage was 433VDC, and a trip to the Weber Bias Calculator suggest an idle Plate current of 48.4mA, so I am barely better than 50% of maximum plate dissipation. Visiting the Tube Amp Bias Calculator, the numbers are identical, so what do I do? I measure the output wattage into my dummy load, and find out I am pumping out approximately 35-watts. The tone is 'OK', and the amplifier surprisingly sounds like a Bassman.
Keep in mind many amplifiers left the Fender factory biased in a similar fashion, and seemed to have done well in the real world. I know for a fact I have worked on more than one 'brown' Super amplifier, 'blonde' Bassman head, and other Fender amplifiers with no adjustable bias. These amplifiers often came to me with original tubes, and sticking in NOS 'black-plate' 6L6's revealed that the idle Plate current was indeed this low. Do you remember back at Biased Opinions we 'heard' someone mention that his research indicated Leo biased his 6L6 amplifiers to 50-55% of maximum plate dissipation? This would show how that was possibly achieved. However, I think I may be able to do 'better', so I move along to another oscilloscope. This should help me set up the amplifier for the 'modern' guitar player who will sacrifice a little tube life for a lot more tone! This is what experimenting is all about.
By The Tone Lizard
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